September 11-16, 2005 - Whistler, British Columbia, Canada

Editors:   Ramesh K. Shah, Subros Ltd, Noida, UP, India
  Masaru Ishizuka, Toyama Prefectural University, Toyama, Japan
  Thomas M. Rudy, ExxonMobil Research & Engineering Co., Fairfax, VA, USA
  Vishwas V. Wadekar, HTFS, Hyprotech UK Ltd, Harwell, Oxfordshire, UK

The articles for these proceedings are not peer-reviewed.

PREFACE

While the Compact Heat Exchanger (CHE) technology has been advancing considerably over the last couple of decades, the cost, space and efficiency improvement pressures and significant interest in development of new technologies such as nanotechnology, fuel cell technology, etc. have spurred a significant interest in further development of more compact and enhanced heat exchangers thus reducing mass and volume of the exchanger in such applications. CHEs are characterized by high heat transfer areas per unit volume (above 400 m2/m3; hydraulic diameter Dh £ 6 mm) and per unit mass, usually achieved by construction techniques that result in a large number of small channels, now advancing to mini and microchannels with significant improvement in heat transfer surface area density (meso heat exchangers ³ 3000 m2/m3 and Dh £ 1 mm; micro heat exchangers ³ 15,000 m2/m3 and Dh £ 100 mm). The resistance to introducing these technologies in industry is driven by concerns about fouling and cleanability, ruggedness, safety (especially in high temperature, high pressure applications), and designability. However, continuing advances at both the fundamental and equipment-development levels and a growing database of successful plant experiences have demonstrated that significant capital and operating cost savings can be achieved by the reasoned application of CHEs, ultra-CHEs and enhanced heat exchangers.

The first International Conference on Compact Heat Exchangers for the Process Industries was held during June 22-27, 1997 in Snowbird, Utah, USA. The Second International Conference on Compact Heat Exchangers and Enhancement Technology for the Process Industries was held in Banff, Canada during July 18-23, 1999. The Third International Conference on Compact Heat Exchangers and Enhancement Technology for the Process Industries was held in Davos, Switzerland during July 2-6, 2001. They were sponsored by The United Engineering Foundation, New York, USA. The Fourth International Conference on Compact Heat Exchangers and Enhancement Technology for the Process Industries was held in Crete Island, Greece, during September 29 – October 3, 2003, sponsored by Engineering Conferences International, Brooklyn, New York, USA. Each of these conferences was attended by about 80-90 specialists with about 50% participants from industries. The conference program included Keynote lectures, tutorial lectures/short course, panel discussions, and contributed technical papers. These conferences were highly successful and unique, bringing together an effective mix of technical specialists from industry, universities and government organizations for technical discussions on a very focused subject area.

This proceedings includes most of the papers presented at this Conference. A total of 65 papers from 16 countries are included in the book. The book is divided into the following sections.

Single-Phase Flow and Heat Transfer Fundamental Studies – I and II
Single-Phase Heat Transfer Design Data and Methods – I, II, III and IV
Single-Phase Micro & Meso CHEs and CFD
Poster Session
Plate Heat Exchangers
Single-Phase Heat Exchanger Development and Applications – I
Phase-Change Heat Exchanger Fundamental Studies – I, II, III and IV
Phase-Change Heat Exchanger Development and Applications
Fouling in Heat Exchangers

These papers represent a focused attention to the use of CHEs Science, Engineering and Technology and indicate enormous opportunities.

We appreciate the efforts and assistance provided by the following regional committee members who took the responsibility of encouraging appropriate experts from industry and academia to present papers and getting submitted papers reviewed.

B.R. Baliga A.M. Jacobi K.N. Seetharamu
J.R. Barbosa, Jr. P. Kapustenkov H.J. Strumpf
S.B. Beale T.G. Karayiannis B. Sundén
G.P. Celata N. Kasagi Kenjiro Suzuki
S.K. Das M. Kawaji Koichi Suzuki
G.A. Dreitser M. Kim W-Q. Tao
A. Fakheri S.Y. Lee J.R. Thome
K. Fushinobu J. Meyer B. Thonon
Z-Y. Guo H. Müller-Steinhagen M. Valiya Naduvath
A. Hernández-Guerrero D. Nikanpour C-C. Wang
L.D. Huang T.S. Ravigururajan S.H. Winoto
H. Inaba S. Scholl H. Yoshida

We also acknowledge the continued encouragement and assistance provided by Barbara Hickernell, Kevin Korpics and Dr. Frank Schmidt of the Engineering Conferences International in organizing this Conference.

Editor
Ramesh K. Shah

Associate Editors
Masaru Ishizuka
Thomas M. Rudy
Vishwas V. Wadekar

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Cover Page, Ramesh K. Shah (Editor) (Article)

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Preface, Ramesh K. Shah, Masaru Ishizuka, Thomas M. Rudy, and Vishwas V. Wadekar (Article)

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Table of Contents, The Editors (Article)

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Heat Exchangers in Solid Oxide Fuel Cell Systems - Their Roles and Features, H. Yoshida and H. Iwai (Article)

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Air-Side Thermal Hydraulic Performance of an Offeser-Strip Fin Array at Reynalds Numbers up to 120,000, G.J. Michna, A.M. Jacobi, and R.L. Burton (Article)

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Flow Pattern Control in Microchannels by Means of Wall Surface Patterning, K. Fushinobu, M. M. Nakata, M. Tokushige, and K. Okazaki (Article)

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Keynote Lecture: Numerical Simulation and Experimental Study of Flow and Heat Transfer Characteristics of Shell Side Fluid in Shell-and-Tube Heat Exchangers, Y.L. He, W.Q. Tao, B. Deng, X. Li, and Y. Wu (Article)

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Thermal Conductivity of a Nano-Structured Material, K. Miyazaki, H. Tsukamoto, R.G. Yang, and G. Chen (Article)

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Natural Convection In Heat Exchangers – A New Incentive For More Compact Heat Exchangers, T. Aicher and H. Martin (Article)

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Strouhal Numbers and Power Spectrums for Turbulent Fully-Developed Flows in Rectangular Ducts with Spatially-Periodic Interrupted-Plate Inserts, A. Lamoureux, L. Camargo, and B.R. Baliga (Article)

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Entrance and Wall Conduction Effects in Parallel Flow Heat Exchangers, A. Fakheri and H. Al-Bakhit (Article)

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Design Considerations for Compact Ceramic Offset Strip-Fin, High Temperature Heat Exchangers, S. Subramanian, V. Ponyavin, C.R. DeLosier, Y. Chen, and A.E. Hechanova (Article)

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Experimental and 3D Numerical Study of Air Side Heat Transfer and Pressure Drop of Slotted Fin Surface, W.Q. Tao, Z.G. Qu, and Y.L. He (Article)

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Optimal Shape Design of Counter-Flow Primary Surface Recuperators, K. Morimoto, Y. Suzuki, and N. Kasagi (Article)

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A Study of Channel Optimization in Cooling Spreader on a Smaller and Transient Heat Source, K. Yazawa and M. Ishizuka (Article)

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Heat Transfer and Fluid Flow in a Constructal Heat Exchanger, V.A.P. Raja, T. Bassak, and S. K. Das (Article)

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Performance Evaluation of Wire Spring Fin for Compact Plate-Fin Heat Exchangers, H. Iwai, S. Kawakami, K. Suzuki, J. Tsujii, and T. Abiko (Article)

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Keynote Lecture: Micro and Meso Scale Compact Heat Exchangers in Electronics Thermal Management – Review, Y. Joshi and X. Wei (Article)

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Keynote Lecture: Role of Computational Fluid Dynamics (CFD) Studies in the Design of Compact Heat Exchangers, P. Nithiarasu (Article)

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An Experimental Investigation of the Port to Channel Flow and Pressure Distribution of the Smaller and Larger Plate Package Heat Exchangers, B. P. Rao, B. Sunden, and S. K. Das (Article)

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Experimental Study on Port to Channel Flow Distribution of Plate Heat Exchangers, F. A. Tereda, N. Srihari, B. Sunden, and S. K. Das (Article)

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A Novel Type of All-Stainless Steel Plate Heat Exchanger, P. Sjödin, C. Wolfe, and B. Wilhelmsson (Article)

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Development of a New Type Heat Exchanger for Natural Refrigerant CO2 Heat Pump Water Heaters, K. Kasai and Y. Shibata (Article)

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Keynote Lecture: High Temperature Heat Exchangers, B. Sundén (Article)

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High Temperature Compact Heat Exchangers: Performance of Advanced Metallic Recuperators for Power Plants, D. Aquaro and M. Pieve (Article)

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Compact Heat Exchangers for Microturbines, R.K. Shah (Article)

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Study on Compact Heat Exchanger for Vehicular Gas Turbine Engine, S. Akama, Y. Himeji, A. Minami, and T. Yoshikawa (Article)

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Keynote Lecture: Developments in Falling Film Type (Downflow) Reboilers in the Air Separation Industry, V.S. Chakravarthy, R.J. Jibb, J.H. Royal, and M.J. Lockett (Article)

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An Experimental Study of Louver-Fin Flat-Tube Heat Exchanger Performance under Frosting Conditions, Y. Zhong and A. M. Jacobi (Article)

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Two-phase Flow Across Small Diameter U-type Junctions, I. Y. Chen, C. W. Tsai, B. C. Yang, and C.C. Wang (Article)

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A Fundamental Study on High Heat Flux Cooling using Subcooled Flow Boiling with Microbubble Emission, K. Suzuki and R. Inagaki (Article)

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Boiling from a Super-Water-Repellent Surface, Y. Takata, S. Hidaka, and M. Kohno (Article)

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A Rotating Shallow Cone Evaporator, R.S. Jebson (Article)

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The Use of Compact Heat Exchangers in Heat-Integrated Distillation Columns, J.A. Hugill and E.M. van Dorst (Article)

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Heat Exchangers in Process Industry and Mini-and Microscale Heat Transfer, V.V. Wadekar (Article)

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Gravity Effect on the Distribution of Refrigerant Flow in a Multi-Circuited Condenser, J. Lee and M.H. Kim (Article)

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Condensation from Gas-Vapour Mixtures in Small Non-Circular Tubes, S. Krishnaswamy, H. S. Wang, and J. W. Rose (Article)

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Enhancement of Boiling on a Small Diameter Tube due to Bubbles from Below, E. Adom, P. A. Kew, and K. Cornwell (Article)

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Keynote Lecture: Aspects of Two-Phase Flow Distribution at Header-Channels Assembly, S. Y. Lee and J. K. Lee (Article)

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Experimental Results with Novel Plasma Coated Tubes in Compact Tube Bundles, D. Schäfer, R. Tamme, H. Müller-Steinhagen, and M. Müller (Article)

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Frost Formation on Thermally Conductive Plastic Plain Plate, J.S. Lee, S. Jhee, J.K. Park, J.S. Kim, and K.S. Lee (Article)

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Convective Flow Boiling of Refrigerant-Oil Mixtures on an Enhanced Tube Bundle, N.H. Kim, T.R. Shin, and E.R. Lee (Article)

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Effectiveness Due To Manufacturing and Fouling, W. Shang and R. W. Besant (Article)

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Effects of Heat Exchanger Flow Channel Variations on Pressure Drop and Modified DLC-Coatings for the Mitigation of Scaling on Heat Transfer Surfaces, W. Augustin, J. Zhang, I. Bialuch, and S. Scholl (Article)

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The Manufacture of Micro Cross-Flow Heat Exchangers by Selective Laser Melting, S. Tsopanos, C. J. Sutcliffe, and I. Owen (Article)

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Simulation of Formation Mechanisms and Transport of Longitudinal Vortices In 3D Boundary Layer, K. Khallaki, S. Russeil, and B. Baudoin (Article)

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Embedded Solid-State Cooling Layer Configurations in Power Electronics, J. Dirker, J.D. van Wyk, and J.P. Meyer (Article)

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Effect of Corrugation Angle on the Hydrodynamic Behaviour of Power-Law Fluids during a Flow in Plate Heat Exchangers, C.S. Fernandes, R.P. Dias, J.M. Nóbrega, and J.M. Maia (Article)

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Effect of Corrugation Angle on the Thermal Behaviour of Power-Law Fluids during a Flow in Plate Heat Exchangers, C.S. Fernandes, R.P. Dias, J.M. Nóbrega, and J.M. Maia (Article)